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What are the automatic stacker failures and solutions

Views: 77     Author: Qingdao Kaituo-nc Equipment Co., Ltd     Publish Time: 2020-11-11      Origin: https://www.jeeleng.com/

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Because of the many shortcomings of manual palletizing, automatic stackers came into being. The structure of automatic stackers is more complicated, but it is simple and easy to maintain for customers. It has a wide range of applications.

Here is the content list:

●How to solve the automatic stacker fault alarm caused by irregular cargo appearance?

●How to solve the sudden power failure during the operation of the automatic stacker?

●How to solve the automatic stacker fault alarm caused by information communication?


How to solve the automatic stacker fault alarm caused by irregular cargo appearance?

(1) Reason analysis and countermeasures for the appearance alarm of the cigarette pack in the formula library: generally, the appearance alarm of the automatic stacker is caused by the damage of the cigarette pack and box. Therefore, when the cigarette pack is put into the warehouse, you should check whether the cigarette pack and box are specifications. Reorganize and bundle non-standard cigarette packs, and reinforce damaged cigarette boxes. (2) Analysis and countermeasures for the appearance alarm of the auxiliary materials in the auxiliary material warehouse: there are many kinds of auxiliary materials in coupon cigarettes. Before the auxiliary materials are put into the warehouse, the auxiliary materials are manually placed on the tray. Due to the deviation of the placement position or the unstable fixing of the auxiliary materials, the auxiliary materials Exceeding the pallet, or the tape used to fix the appearance is detached, etc., which causes the appearance of the automatic stacker to alarm, and the cargo needs to be rearranged. (3) Reasons and countermeasures for the appearance of the finished cigarette box alarm: the finished cigarette is picked up by the robot arm and automatically placed on the pallet. If the automatic stacker is not standardized, the appearance of the automatic stacker will alarm. Observe and adjust the stacking situation of the robot arm, adjust the parameters, and standardize the goods.

How to solve the sudden power failure during the operation of the automatic stacker?

(1) Overspeed protection of the wire rope break switch action, adjust the gap between the travel switch and the automatic striker, and tighten the wire rope of the automatic stacker; (2) The overload protection switch is activated to adjust the gap between the travel switch and the striker; (3) The contact between the collector and the sliding contact line is damaged and the automatic stacker is short-circuited, replace the collector; (4) The current collector is cut off instantaneously, replace the current collector or check the sliding contact line joint; (5) The sliding contact line joint bolt is loose, check the tightening sliding contact line joint.

How to solve the automatic stacker fault alarm caused by information communication?

The warehouse control system is connected to the Siemens industrial-grade routing gateway through Ethernet, and the automatic stacker, PLC, and HMI are connected to the routing gateway through their respective Ethernet interfaces, receiving instructions from the upper computer for outgoing and warehousing distribution instructions, and transmitting loads and loads to the upper computer or alarm status. In the signal transmission process, due to the interference of the external environment, signal transmission failure will occur. There are three main situations: (1) The automatic stacker and the upper computer cannot be connected: (2) The formula warehouse goods are repeatedly stored in the warehouse; (3) Recipe library automatic stacker picks up goods empty.

With intelligent management and advanced automated manufacturing equipment, Qingdao Kaituo-NC Equipment Co., Ltd can tailor an automatic stacker for customers to meet the needs of enterprises, and strive to provide customers with the highest quality products and services.

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